Mercedes-Benz is planning to invest $1.3 billion into its Tuscaloose factory located in Alabama. The extensive investment will help the German company prepare for production of its next-generation range of crossovers.

The investment will see the construction of a brand new body shop, enhancements to the SUV Assembly Shop as well as upgraded logistics and IT systems. Additionally, the production process will be entirely digitised to ensure maximum efficiency with new software programs being created to control each and every robot. The investments will also create 300 new jobs.

Certainly the highlight of the enhancements will be the new 125,000 square metre body shop. It will use the latest available lightweight technologies and advanced joining processes and complement the existing SUV Assembly Shop which will get a 13,000 square metre expansive.

Discussing the upgrades, president and chief executive of MBUSI Jason Hoff said “With this expansion and modernisation of our plant, we will create 300 new jobs and continue the success story of Mercedes-Benz in Tuscaloosa. Our entire team is proud to reinforce the State of Alabama’s growing reputation as a leader in high-quality automotive manufacturing.”

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Mercedes-Benz Tuscaloosa Plant: Mercedes-Benz invests $1.3 Billion in the expansion of its SUV production
MBUSI (Mercedes-Benz U.S. International, Inc.) to produce future SUV generations including hybrid versions
SUV production to be expanded – 300 new jobs
New Body Shop, major enhancements to SUV Assembly Shop and upgraded logistics and IT systems
Implementation of state-of-the-art technologies and end-to-end digitization of production processes in line with the smart factory approach

Markus Schäfer, Member of the Divisional Board Mercedes-Benz Cars, Manufacturing and Supply Chain Management: “In the next years we invest $1.3 billion in the expansion of our SUV production and turn the Mercedes-Benz plant Tuscaloosa into a high-tech location. In this way we can produce the next SUV generations even more flexibly, efficiently and in proven top quality.”

Jason Hoff, President and CEO of MBUSI: “With this expansion and modernization of our plant, we will create 300 new jobs and continue the success story of Mercedes-Benz in Tuscaloosa.”

Tuscaloosa, Alabama, USA / Stuttgart, Germany – Mercedes-Benz expands the SUV production in the US and will create 300 new jobs. “In the next years we invest $1.3 billion into the expansion of our SUV production and turn the Mercedes-Benz plant Tuscaloosa into a high-tech location,” says Markus Schäfer, Member of the Divisional Board Mercedes-Benz Cars, Manufacturing and Supply Chain Management. “In this way we can produce the next SUV generations even more flexibly, efficiently and in proven top quality.”

The Mercedes-Benz plant Tuscaloosa will also assemble the next SUV generations including the hybrid versions. The plant expansion in this context includes a new Body Shop, major enhancements to the SUV Assembly Shop as well as upgraded logistics and IT systems. State-of-the-art technologies and an end-to-end digitization of production processes enable a highly flexible production. As part of the global production network, Tuscaloosa is connected to all Mercedes-Benz Cars locations around the world, allowing a location-independent access to data and process management. Every single installation and every robot, for example, can be controlled and updated to new software programmes. Big Data applications will be used for intelligent analyses and for an improvement of the production processes.
“With this expansion and modernization of our plant, we will create 300 new jobs and continue the success story of Mercedes-Benz in Tuscaloosa,” said Jason Hoff, President and CEO of MBUSI. “Our entire team is proud to reinforce the State of Alabama’s growing reputation as a leader in high-quality automotive manufacturing.”

The new 1.3-million square foot (125,000 square meters) Body Shop will use the latest lightweight technologies with innovative joining processes and employ a modular approach to manufacturing. MBUSI’s current SUV Assembly Shop will be expanded by 139,930 square feet (13,000 square meters) and receive a larger, more flexible “marriage” station, where the body is merged with the powertrain, allowing for production of a wider range of vehicles. The plant will also upgrade its Logistics IT system to create a seamless integration of the supply base into the Mercedes-Benz plant operations.
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